Building Cold Storage That Won’t Let You Down

July 28, 2025

Cold storage warehouses face the dual challenge of maintaining strict temperature control while optimizing energy efficiency.

MHS Lift helps food, beverage and pharma operations design resilient cold storage with insulated racking, cold-rated forklifts, and automation tools that ensure compliance and performance.

Why is cold storage getting more complex – and critical?

Demand for cold storage is surging thanks to growth in pharmaceuticals, fresh grocery delivery and temperature-sensitive supply chains. But building or upgrading a cold storage warehouse is no simple task. Operations must balance:

  • Precise temperature control (often between -10°F and 40°F)
  • Energy efficiency and airflow management
  • OSHA and FDA compliance
  • Equipment durability in sub-zero conditions

One misstep can lead to spoiled inventory, non-compliance fines or inflated energy bills.

What solutions does MHS Lift offer for cold environments?

MHS Lift partners with warehouse managers from planning to implementation. Our cold storage solutions include:

  • Cold-rated electric forklifts with sealed motors and heated cabins
  • Insulated pallet racking systems designed to minimize thermal loss
  • Stretch wrappers like Robopac’s cold-compatible models for secure pallet prep
  • Layout consulting to optimize airflow, reduce frost buildup and ensure compliance
  • Battery charging systems designed for refrigerated and freezer zones

These tools help maintain uptime and protect both product integrity and your bottom line.

How can design choices improve cold storage ROI?

Strategic warehouse layout is just as important as cold-ready equipment. MHS Lift’s integrated design services help:

  • Reduce travel paths to limit open-door time and energy waste
  • Segment zones for different temperature and handling needs
  • Implement automation (like conveyors or AMRs) to minimize human exposure to extreme temps
  • Simulate layouts with digital twins to avoid costly retrofits

The result? A facility that stays cold, compliant, and cost-effective.

Whether you’re expanding an existing footprint or building a new freezer facility, MHS Lift can guide you through it.

FAQ

Q: Can standard pallet racking be used in cold storage?
A: Standard racking can warp or corrode in low temps. We recommend insulated or galvanized racking systems specifically rated for cold environments.

Q: How can we cut energy costs in a cold storage warehouse?
A: Optimize airflow with smart layout design, use high-efficiency equipment and consider automation to reduce door-open times.

Q: Do you offer cold storage planning for new builds?
A: Yes. MHS Lift provides full design services, including CAD modeling and cold-zone equipment recommendations for ground-up projects.

Ready to make your cold storage smarter and more compliant?
Request a cold-storage consultation from MHS Lift – we’ll help you design a facility that meets today’s standards and tomorrow’s demands.